Our workforce consists of the following members
- Technicians
- Designers
- Quality controllers
- Marketing analysts
- Administrators
Further, our honest and committed efforts of our team members have helped us to fulfill the demands of our clients within the specified time frame. Customization is also offered to our valued clients as per their requirements.
Quality Assurance
We work with the motto of full quality control because of which we have been able to accomplish full customer satisfaction. Our quality management policy assures the full quality control encompassing procurement of the raw material and the delivery of our range. Our quality and the performance auditors check the whole gamut on following parameters:
- Raw material used
- Efficiency
- Dimensionally precise
- Strength
Our quality assurance also revolves around the various parameters which includes the packaging and delivering of our range within stipulated time. To increase our client satisfaction stringent checks in these areas are also undertaken.
Our full fledged design and Production department is manned by qualified and experienced engineers. To meet the Customer needs our designers work on latest CAD packages to update with trends and changes in gear applications. Our Industry is fully equipped with imported Machinery for Gear hobbling, Shaping, Chamfering, Grinding, testing and also Heat Treatment.
Quality Control
Our gears have robust construction, reliable performance, high efficiency, economy and long life. Quality control systems developed is more than a slogan and is implemented from every stage. All the tools and Measuring instruments are periodically calibrated to confirm to the standards. Final inspection will be carried out using non destructive tests. Backlash variation, contact pattern are some of the checks carried out. Packing is carried out at most important manner not to damage the gear teeth profile. Our service extends to provide reliable maintenance. During operation, we uphold the gear failures occurred due to fatigue, high stresses, lubrication, mounting, cooling. We make sure our gears are free from noise, chatter and ability for high load carrying capacity at constant velocity.
Our company tradition of quality and extended service for products is always maintained by our disciplined teamwork culture exhibited by our engineers, designers, customer service and machinists.
We do not attribute cost to quality and always strive to provide Reliable, Durable and Flexible services to our customers. Our Design, Engineering and Manufacturing Team have single POINT focus on accuracy and precision for OUR customer needs leading to jobs that are perfect.
DESIGN
Based on customer drawings or samples, we manufacture gears as per given specification. Advanced CAD and analytical skills are used to create working model drawings and process drawings. Our full fledged design and Production department is manned by qualified and experienced engineers. To meet the Customer needs our designers work on latest CAD packages to update with trends and changes in gear applications. Our Industry is fully equipped with imported Machinery for Gear hobbling, Shaping, Chamfering, Grinding, testing and also Heat Treatment.
MANUFACTURING
RAW MATERIAL
Raw material is tested thoroughly through Preferred Vendors. Raw Material are inspected at the Manufacturers end for Dimensional, Metallurgical, Non destructive Testing. Raw material Inventory levels of standard sizes and grade are maintained for better delivery schedule and to serve our customers during breakdown by reducing lead time of manufacturing.
GEAR CUTTING
Inspections carried out to check Gear Concentricity and tooth spacing in the manufacturing stage to ensure the end product confirming to the drawing and AGMA Standards. Gear blanks are checked to confirm the drawing requirement before the gear generation. Re sharpening of cutters are done on special purpose grinding machines. Stage inspections are carried out during the process of Gears generation.
MACHINERY DETAILS
Sl.No. |
PARTICULARS |
MAKE |
CAPACITY |
1. |
Gear Hobbing Machine |
Tos FO 10 |
1000mm Dia /10m |
2. |
Gear Hobbing Machine |
Eifco |
650mm Dia / 6m |
3. |
Gear Hobbing Machine |
Eifco |
650mm Dia / 6m |
4. |
Gear Shaper |
HMT |
200 mm / 4 m |
5. |
Slotting Machine |
S.V |
8 “ |
6. |
Bench Grinder |
Sukshma |
|
7. |
Drilling Machine |
CKP |
1 inch Dia |
8. |
Hack saw cutting Machine |
Eifco |
100 Dia |
9. |
Cylindrical Grinding m/c |
Jones shipman |
650mm |
10. |
Light duty lathe |
Turner |
4 inch |
|